Aluminium composite panel
1) Product Name: Aluminium Composite Panel, high rigidity builidng materials, high rigidity outdoor materials, outdoor compoiste materials, high rigidity outdoor building materials, composite materials, outdood building.
2) Introduction: Metal Composite Panel is sandwich panel that is composed of 2 metal sheets (aluminum, copper, zinc or stainless steel) bonded to a thermal plastic core (or FR core).
3) Characteristic of metal composite panels:
Specification of BOLLIYA Metal Composite Panels:
4) BOLLIYA factory at a glance:
5) How do we guarantee our product quality?
We have 3 strict quality control procedures to ensure our product quality.
Step 1: We choose top quality raw materials
PVDF paints: PPG and Beckers
Aluminum Coil: Chalco
Copper Coil: Aurubis
Titanium Zinc Coil: Rheinzink
Stainless Steel Coil: NSSC, POSCO, Bao Steel
Step 2: Quality inspection during color coating process, lamination process and packing process
Coating process: Aluminium thickness, color deviation, gloss rate, coating thickness, T-bend, pencil hardness, paint adhesion etc, were fully inspected according to AAMA620 norms.
Lamination process: Peeling Strength, panel thickness, panel width & length, diagonal, panel surface are fully inspected accordingly to ACP industry standard.
Packing and container loading process: Visual quality re-check
Step 3: Third party tests. We cooperate with SGS, TUV, Intertek to conduct quality tests on our product. Below is test results done on our product (done by SGS):
6) Packing and Loading:
7) Typical Project List:
1) Product Name: Aluminium Composite Panel, high rigidity builidng materials, high rigidity outdoor materials, outdoor compoiste materials, high rigidity outdoor building materials, composite materials, outdood building.
2) Introduction: Metal Composite Panel is sandwich panel that is composed of 2 metal sheets (aluminum, copper, zinc or stainless steel) bonded to a thermal plastic core (or FR core).
3) Characteristic of metal composite panels:
| Characteristics | Super flatness |
| High panel rigidity | |
| Light weighted | |
| Economic cost | |
| Various colors | |
| Easy fabrication & Installation | |
| Good Anti-UV property | |
| Good impact resistance |
Specification of BOLLIYA Metal Composite Panels:
| Coating | PVDF Kynar500 / FEVE / PE |
| Coating Thickness: | PVDF & FEVE >25microns PE>15microns |
| Panel Thickness | 2mm, 3mm, 4mm, 5mm, 6mm upto 15mm |
| Aluminum Skin Thickness | 0.12mm, 0.15mm, 0.2mm, 0.3mm, 0.4mm, 0.5mm |
| Alloy | 1100, 3003, 3005, 3105, 5005 |
| Panel Width | 1220mm, 1250mm, 1500mm, 1575mm, 1750mm |
| Panel Length | 2440mm, 4880mm, 5000mm, 5800mm |
| Core | LDPE core, Mineral Filled FR core |
4) BOLLIYA factory at a glance:
| Year Established | 1997 |
| Production Lines | 1 high-speed coating line (runs at 30meter/minute) 2 ACP lamination line (runs at 6meter/minute) |
| Production Capacity | 8000sq.m of 4mm panel a day (2 containers) |
| Management Systems | ISO9001 / ISO14001 / ISO18001 |
| Product Quality | Complies with CE, ASTM, EN, BS norms |
| Production Range | Aluminum Composite Panel Copper Composite Panel Stainless Steel Composite Panel Titanium-zinc Composite Panel Aluminum Honeycomb Panel Sandwich Panels |
5) How do we guarantee our product quality?
We have 3 strict quality control procedures to ensure our product quality.
Step 1: We choose top quality raw materials
PVDF paints: PPG and Beckers
Aluminum Coil: Chalco
Copper Coil: Aurubis
Titanium Zinc Coil: Rheinzink
Stainless Steel Coil: NSSC, POSCO, Bao Steel
Step 2: Quality inspection during color coating process, lamination process and packing process
Coating process: Aluminium thickness, color deviation, gloss rate, coating thickness, T-bend, pencil hardness, paint adhesion etc, were fully inspected according to AAMA620 norms.
Lamination process: Peeling Strength, panel thickness, panel width & length, diagonal, panel surface are fully inspected accordingly to ACP industry standard.
Packing and container loading process: Visual quality re-check
Step 3: Third party tests. We cooperate with SGS, TUV, Intertek to conduct quality tests on our product. Below is test results done on our product (done by SGS):
| No | Test item | Test method | Test condition | Result |
| 1 | Coating thickness | ASTM D7091-05 | - | 27.0µm |
| 2 | Gloss | ASTM D523-08 | 60° geometry | 27 |
| 3 | Pencil hardness | ASTM D3363 -05(2011) | Pencil: Mitsubishi® | scratch hardness: 2H (see note 1) |
| 4 | Bend resistance | ASTM D3363 -05(2011) method A | - | No cracking at the minimum mandrel diameter(3mm) |
| 5 | Adhesion | ASTM D7091-05e2 method B | Tape: Permacel 99 Space: 1mm | Classification: 5B (see note 2) |
| 6 | Impact resistance | ASTM D2794 -93(2010) | Diameter of the punch: 12.7mm Impact model: intrusion | Impact failure end point: 1.3kg·m |
| 7 | Abrasion resistance | ASTM D968- 05(2010) method A | Litres of abrasive: 76.0L Coating thickness: 0.99mil | Abrasion resistance: 76.8L/mil |
| 8 | Water resistance | ASTM D870-09 | Immersion, 99ºC,2h | Appearance: No visual change |
| 9 | Dirty resistance | ASTM D2064 -91(2008) | Cheesecloth: 40×40mm 4 intact layers No. 8 rubber stopper lead: 500g condition: 60ºC,1h | Numberical value:10 (see note 3) |
| 10 | Alkali resistance | ASTM D1308- 02(2007) clause 7.2 | 10 drops of 1%(m/m)NaOH Spot test, 16h (see note 4) | Appearance: No visual change |
| 11 | Acid resistance | 10 drops of 1%(m/m)H2SO4 Spot test, 16h (see note 4) | Appearance: No visual change | |
| 12 | Oil resistance | Edible oil | Appearance: No visual change | |
| 13 | Solvent resistance | ASTM D5402 -06(2011) method A | Solvent: MEK Rub rate: 1cycle/s Number of double rubs:25cycles (see note 4) | Appearance: No visual change |
| 14 | Color retention | AAMA 2605-2005 7.1 | Take a random point on the sample as color standard | E*ab=0.20 (See note 5) |
| 15 | Adhesion reverse impact 1/6" crosshatch | With reference to ASTM D3359-09e2 method B and client's requirement | Diameter pf the punch: 12.7mm impact model: extrusion Space: 1/6inch Tape: Permacel 99 | Classification: 5B (See note 2) |
| 16 | Coefficient of linear thermal expansion | ASTM D696-08 | Test temperature range : Ramp 10ºC/min from -30ºC to 30ºCPurge gas: Nitrogen (N2), Purity 99.995% Flow rate: 50ml/min. Measurement Direction: Thickness | 193.8×10-6µm/m·ºC (see test spectrum) |
| 17 | Density | ASTM D792-08 method B | Absolute alcohol, 23±0.5ºC | 1.449g/cm3 |
| 18 | Tensile strength | ASTM D638-10 | Specimen: Type I specimen thickness: 3.95mm Testing speed; 50mm/min | 61.6MPa |
| 19 | Flexural strength | ASTM D790-10 Procedure A and client's requirement | Specimen: 128×13.17×3.96mm Testing speed: 1.7mm/min Span: 64mm | 128MPa |
| 20 | Flexural modulus | 11720MPa | ||
| 21 | Sheer strength | ASTM D732-10 | Specimen thickness: 3.94mm Punch diameter: 25.0mm Separation speed: 1.3mm/min | 34.2MPa |
| 22 | Shear resistance | 10594N | ||
| 23 | 180° Peel strength | ASTM D903-98(2010) | Specimen width: 25mm Testing speed: 152.4mm/min | 0.95kg/mm |
| 24 | Peel torque | With reference to ASTM D1781-98(2004) and client's requirement | Condition: Dip in 100ºC boilding water, 20min→ 23±2ºC, 50±5%RH, 24h sSpecimen width: 25.0mm Testing speed: 25mm/min | 14.6kg/mm |
| 25 | Heat deflection temperature | With reference to ASTM D648-07 Method B and client's requirement | Specimen width: 13.52mm Specimen depth:4.05mm Rate of temperature: 120ºC/h Load: 1.82MPA | 97.3ºC(see note 6) |
6) Packing and Loading:
| Packing Method | Loading Quantity for 3mm | Loading Quantity for 4mm |
| Wooden Pallet | 1500pcs | 1100pcs |
| In Bulk (nude packing) | 2000pcs | 1400pcs |
7) Typical Project List:
| Product | Name | Quantity |
| Aluminum | Beijing National Conventional Center | 100,000 m2 |
| Linghai Pearl Building | 8,000m2 | |
| Melbourne Airport | 20,000m2 | |
| Costa Rica Liberia Airport | 10,000m2 | |
| Malaysia Lingbang Plaza | 30,000m2 | |
| Guangzhou Asian Steel Centre | 3,000m2 | |
| Copper | 626 1st Avenue Manhattan | 35,000m2 |
| Tongling Museum | 2,000m2 | |
| AHQ Army Complex Bangladesh | 1,500m2 | |
| Guangxi Tianlong Apartment | 3,000m2 | |
| Elegant Residential Apartment France | 1,000m2 | |
| Guangzhou Dayi Villa | 1,000m2 | |
| Stainless Steel | Malaysia Exim Bank | 3,000m2 |
| Palacio de Hierro de Jalisco, Mexico | 5,000m2 | |
| R&F Building Guangzhou | 10,000m2 | |
| VTB Bank Vietnam | 35,000m2 |